eMOBINO
Engineering Insight

🚦 FUNCTIONAL SAFETY IN BATTERY SYSTEMS

“It works” is not enough. Risks must be managed consciously.

Battery systems contain high energy. This is not a minor technical detail, it is an engineering reality directly linked to human health and life.

Yet across many small and medium-sized companies, functional safety in battery systems is still treated as a secondary topic.

Instead of being a natural layer of product development, it is often postponed, unclear, or never fully owned by the organization.

The real issue: not technical, but mindset

A commonly observed approach looks like this:

The product works, do not touch it

Regulations do not explicitly require it

Certification is not requested

At first glance, this may seem pragmatic. But the critical truth is simple:

A system working does not mean its risks are managed.

This mindset often solves today’s problem. If you are lucky, it may carry you forward for a while. But it is not a conscious, defensible engineering approach.

This becomes especially critical in systems involving:

BMS and battery systems

High energy density

Complex hardware–software interaction

Multiple failure scenarios

Without clearly understanding where, when, and how risks emerge, product development remains fragile.

What functional safety is, and what it is not

Functional safety is:

Not a certification goal

Not mandatory full compliance for every product

Not just documentation

Functional safety is about:

Making risks visible

Answering “where, when, and how does it become hazardous?”

Making decisions based on engineering arguments, not intuition

Anchoring engineering knowledge in the organization, not individuals

In short, functional safety is an engineering culture.

A realistic fact: ISO 26262 is not easy

Implementing ISO 26262 end-to-end:

Takes time

Requires extensive documentation

Demands disciplined engineering effort

Becomes increasingly costly as ASIL levels rise

As a result, many teams get stuck between two extremes:

“Let’s not start at all”

“Full compliance is too complex and expensive”

Reality, however, is not limited to these two options.

Why eMOBINO designed the functional safety starter package

The most common gap we see is clear: Many teams do not know where to start.

Functional safety is either postponed indefinitely or addressed in fragmented, uncontrolled ways. What is needed instead is a starting point that is:

Manageable

Tailored to the organization

Valuable in the long term

Independent of specific individuals

This is exactly why the functional safety starter package was designed.

What this work is (and is not)

This package is:

Not software

Not hardware

This work is:

a methodology tailored to the product and organization

A long-term design guide

A reusable engineering reference within the organization

The goal is not to limit functional safety to a single project, but to embed it into the company’s engineering mindset.

Scope: ISO 26262 reference starter set

This work covers ISO 26262 sections 3.5, 3.6, 3.7, 4.5, and 4.6, including:

System Architecture Definition

BMS Architecture Definition

Architecture Review

Item Definition

Function Tree & Failure Tree

Hazard Analysis and Risk Assessment - HARA

Safety Goals Definition (including ASIL levels)

BMS Technical Safety Architecture

BMS System FMEA

Functional Safety Concept Review

BMS System Functional Safety Requirements

BMS Functional Safety Requirements Review

The objective

The objective is not to achieve ASIL-D certification on day one.

IT IS:

To elevate engineering maturity in battery systems and build a product development approach whererisks are thoroughly thought through andtransferable to the future.

Once this foundation is in place, teams can progress step by step toward full end-to-end functional safety, if and when needed.

mustafa.simsek@emobino.com

www.emobino.com

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Functional Safety in Battery Systems